P0233
Fuel Pump Secondary Circuit Intermittent.
- Generic
- Powertrain
- Generic code
- Medium severity
How this code is built
- P
- SystemPowertrain
- 0
- Defined bySAE, the same on every car
- 2
- AreaFuel and air metering (injector circuit)
- 33
- FaultThe specific fault in that area
What it means
P0233 is the generic code for an intermittent fault in the secondary circuit of the fuel pump. The powertrain control module monitors the fuel pump's secondary circuit, which is often the feed to the pump or the relay-controlled supply. It has seen the voltage or current drop out, or fall outside its expected range, and then recover. The exact circuit layout depends on the make, model and engine.
Symptoms
- Intermittent engine cutting out or stalling, especially over bumps
- Long cranking or hard starting that comes and goes
- Hesitation or loss of power under load
- Engine misfire or surging at steady speed
- Fuel pump not heard priming at key-on at times
- Malfunction indicator lamp on, sometimes with the fault not returning straight away
Possible causes
- Loose, corroded or damaged connector at the fuel pump, relay or pump control modulelikely
- Chafed, broken or high-resistance wiring in the pump feed or earth circuitlikely
- Failing fuel pump relay with worn contacts or dry jointslikely
- Worn fuel pump drawing excessive or erratic currentpossible
- Blown or poorly seated fuse, or a corroded fuse box terminalpossible
- Faulty fuel pump driver or control module, where fittedrare
- Inertia or impact safety switch intermittently opening, where fittedrare
How to diagnose
- Read the stored and pending codes and the freeze frame data to see the conditions when the fault set, such as engine speed, load and battery voltage
- Check for related codes, such as fuel pressure, fuel trim or battery voltage faults, and check any relevant technical service bulletins for the model
- Inspect the fuel pump fuse, relay and their sockets for heat damage, corrosion or looseness
- Inspect the wiring and connectors at the pump, usually accessed under the rear seat or boot floor, and at the control module for damage, water ingress and poor terminal tension
- Wiggle-test the harness and connectors with the ignition on while watching live fuel pump command and fuel pressure data to try to reproduce the dropout
- Measure the voltage at the pump during priming and while running, with the circuit loaded, and check the earth for voltage drop
- Test the relay by swapping it with a known good identical one or by testing under load
- Measure the pump's current draw and fuel pressure and compare with the manufacturer's specification for that engine
How to fix
- Clean, repair or replace faulty connectors and terminals in the pump circuit
- Repair or replace damaged wiring, including poor earth connections
- Replace the fuel pump relay or fuse if it is faulty or has damaged contacts
- Replace the fuel pump or pump assembly if current draw or pressure is out of specification
- Replace the fuel pump control module if it is confirmed faulty, following the manufacturer's procedure
- Clear the codes after the repair and road test to confirm the fault does not return
Can I keep driving?
Medium severity
The car may be driven for a short time, but the fault can cause stalling without warning, which is a safety risk in traffic. Get it diagnosed soon and avoid long journeys until it is fixed.
Guide written by AI from the code's definition. Confirm with a diagnosis before replacing parts.
