P0C96
Hybrid/EV Battery Temperature Sensor K Circuit Intermittent/Erratic.
- Generic
- Powertrain
- Generic code
- Medium severity
How this code is built
- P
- SystemPowertrain
- 0
- Defined bySAE, the same on every car
- C
- AreaHybrid propulsion
- 96
- FaultThe specific fault in that area
What it means
P0C96 means the hybrid or EV control unit has seen an intermittent or erratic signal from temperature sensor K in the high-voltage battery pack. The reading has jumped, dropped out or moved in a way that does not match real temperature change. The location of sensor K and how the pack is monitored depend on the model and battery design, so check manufacturer data for the exact position.
Symptoms
- Hybrid or EV system warning light on the dashboard
- Reduced power or limited electric assist or range
- Battery cooling fan running louder or more often than normal
- Charging slower than usual or stopping early
- Fault appearing and clearing intermittently
- Reduced regenerative braking
Possible causes
- Loose, corroded or damaged connector at the battery temperature sensor or monitoring modulelikely
- Damaged or chafed sensor wiring, with an intermittent open circuit or shortlikely
- Faulty battery temperature sensor (thermistor) giving erratic readingspossible
- Fault in the battery monitoring or control module's sensor inputpossible
- Moisture or contamination in the battery pack connectors or sensor harnesspossible
- Poor sensor contact or mounting inside the pack after earlier repair or impact damagerare
How to diagnose
- Read all stored codes and freeze frame data, noting whether other battery temperature sensor codes are present and under what conditions the fault set
- Check for manufacturer service bulletins or known issues for this model and battery type
- Carry out a visual inspection of accessible harnesses and connectors for damage, corrosion, moisture or chafing, following the manufacturer's high-voltage safety procedure
- Watch live data for sensor K alongside the other pack temperature sensors, looking for sudden jumps or dropouts compared with neighbouring sensors
- Wiggle-test the harness and connectors while watching live data to reproduce the intermittent fault
- Check that the battery cooling system, fans and ducts are clear and working, so the temperature readings can be judged properly
- Test the sensor circuit for resistance, continuity and shorts against manufacturer specifications, after isolating the high-voltage system as required
- Only if the circuit is sound, test the sensor and the monitoring module following the manufacturer's procedure
How to fix
- Clean, repair or replace faulty connectors and terminals in the sensor circuit
- Repair or replace damaged wiring in the sensor harness
- Replace the faulty temperature sensor or sensor assembly as the manufacturer specifies
- Replace or repair the battery monitoring module if the input fault is confirmed
- Dry out and seal the affected connectors, and fix the cause of any moisture ingress
- Work on the high-voltage system should only be done by a technician trained in hybrid and EV safety
Can I keep driving?
The car can usually be driven for a short time, but the control unit may limit power or charging because it cannot trust the pack temperature. Have it checked soon, and stop driving if the warning escalates, the pack smells hot or the car loses power.
Guide written by AI from the code's definition. Confirm with a diagnosis before replacing parts.
