P0D61
Hybrid/EV Battery Pack Cooling Fan 2 Sense Circuit Low.
- Generic
- Powertrain
- Generic code
- Medium severity
How this code is built
- P
- SystemPowertrain
- 0
- Defined bySAE, the same on every car
- D
- AreaReserved
- 61
- FaultThe specific fault in that area
What it means
P0D61 is a generic powertrain code meaning the control unit has detected a low voltage or signal on the sense circuit for hybrid or EV battery pack cooling fan 2. The module monitors the feedback (speed or status) signal from the fan and has seen it sit lower than expected, which suggests a wiring fault, a failed fan or a problem with the fan's control or supply. Exact circuit layout, fan location and monitoring method vary by manufacturer and model.
Symptoms
- Hybrid or EV system warning light or malfunction indicator lamp on
- Battery pack running hotter than normal or cooling fan noise absent or constant
- Reduced power or limited charging and regeneration (limp mode) in warm conditions
- Battery cooling fan running at full speed all the time or not running at all
- Reduced EV range or the engine running more often on a hybrid
Possible causes
- Open circuit, short to ground or damaged wiring in the fan 2 sense or feedback wirelikely
- Corroded, loose or water-damaged connector at the fan or control unitlikely
- Faulty battery cooling fan 2 (motor or internal electronics failed)likely
- Blocked or dirty fan intake or ducting causing the fan to stall or load abnormallypossible
- Blown fuse, faulty relay or poor supply or earth to the fanpossible
- Fault in the battery management or fan control module, or outdated software where the manufacturer has a known issuerare
How to diagnose
- Read all stored and pending codes and the freeze frame data, noting battery temperature and conditions when the code set, and look for other fan or battery temperature codes
- Visually inspect the fan 2 wiring, connector and intake duct for damage, debris, moisture or blockage, following the manufacturer's high-voltage safety precautions
- Check the relevant fuses and relays, and check the fan's power supply and earth under load
- Use a scan tool to command fan 2 on and off and watch the live fan speed or status feedback against the other fan
- Listen and feel for fan operation, checking it spins freely and the airflow is normal
- With the system safely isolated as per the manufacturer's procedure, test the sense circuit for continuity, short to ground and resistance against the wiring diagram
- Check the fan connector terminals for corrosion or poor tension
- Check for any applicable software updates or technical bulletins for the battery control module before replacing it
How to fix
- Repair or replace damaged wiring and renew corroded or damaged connectors on the sense circuit
- Replace the battery cooling fan 2 if it fails the command test or electrical checks
- Clear any blockage and clean the intake and ducting, and refit any loose or damaged air ducts
- Replace the blown fuse or faulty relay after finding why it failed, and repair poor supply or earth connections
- Replace or reprogram the battery control module, or apply an updated calibration, only once the wiring and fan are proven good and a known fault is confirmed
Can I keep driving?
The car can usually be driven for a short time, but with reduced cooling the high-voltage battery may overheat and the car may go into reduced power. Have it checked soon, and avoid hot weather, heavy loads and long journeys until it is fixed.
Guide written by AI from the code's definition. Confirm with a diagnosis before replacing parts.
