P0D96

What it means

P0D96 is a generic powertrain code meaning the control unit has detected a low signal in the control circuit that unlocks the battery charger coupler (the charge port plug lock) on a plug-in hybrid or electric vehicle. The module commands the unlock actuator and monitors the circuit, and it saw a voltage or current lower than expected, which suggests a short to ground, an open circuit or a faulty actuator driver.

Symptoms

• Charging cable will not release from the charge port after charging
• Charging fails to start or stops early
• Charge port lock warning or charging system fault message on the dashboard
• Malfunction indicator or hybrid system warning lamp lit
• Manual cable release needed to disconnect the plug

Possible causes

• Faulty charge port lock actuator (internal short or failed motor or solenoid)likely
• Damaged, chafed or corroded wiring in the unlock control circuit, including a short to groundlikely
• Poor connection or water ingress at the charge port or actuator connectorpossible
• Blown fuse or fault in the supply to the lock circuitpossible
• Fault in the charger or control module driver for the unlock circuitrare
• Outdated control software where the manufacturer has issued a known fix for the lock controlrare

How to diagnose

1. Read all stored and pending codes and note the freeze frame data and whether the fault is current or intermittent
2. Check for related charging or body control codes that point to a shared supply or module fault
3. Visually inspect the charge port, lock actuator and plug for damage, debris, moisture and corrosion
4. Inspect the wiring and connectors between the actuator and the control module for chafing, pin damage and green or white corrosion
5. Check the relevant fuse and the supply and ground to the actuator, using the manufacturer wiring diagram for your model
6. Command the lock and unlock using a scan tool bidirectional test and listen for the actuator moving, while monitoring the circuit
7. Measure actuator resistance and test the control wire for a short to ground against the manufacturer specification
8. Check whether any software update or technical bulletin applies to your model before condemning a module

How to fix

• Replace the charge port lock actuator or charge port assembly if it is faulty
• Repair or replace damaged wiring and short circuits in the unlock control circuit
• Clean, dry and refit or replace corroded or damaged connectors and terminals
• Replace the blown fuse only after finding and fixing the cause of the overload
• Replace or reprogram the controlling module only after the wiring and actuator are proven good, and update the software if a known fault applies

Can I keep driving?

Nearby codes

• P0D95GenericBattery Charger Coupler Unlock Control Circuit/Open
• P0D97GenericBattery Charger Coupler Unlock Control Circuit High